Take the Wheel: Exploring the Possibilities of Guide Wheel Systems

March 11, 2009 by  
Filed under Linear Guides

by Dan Fletcher, Applications Engineer, Bishop-Wisecarver Corporation

After more than 40 years of use in thousands of applications ranging from the saw mill to the clean room, and from light to heavy loads, guide wheels have proven features that meet performance, durability, and cost requirements in a variety of demanding conditions.

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Linear guide systems are chosen for an application based partly on their precision and speed, but also on a host of other operating conditions such as environment, length, duty cycle, and temperature, to name a few. One type of linear motion system that should not be overlooked is guide wheel systems; in many applications and environments they have significant advantages. 

Guide wheels operate in a variety of environments. Most notable for their ability to outperform re-circulating ball technology in harsh environments due to their contained ball circuits, they also have other less known advantages.  Applications with noise level requirements can benefit from decibel level reductions by as much as 20% compared to other re-circulating ball technologies.  This can be a critical design advantage in medical equipment such as magnetic resonance imaging and scanning equipment.  

The guide wheels’ smooth motion is a result of several features: a constant radius ball bearing path; the use of carbon, stainless steel, and composite components; and the antifriction double-row angular-contact bearings. The steel versions permit fast acceleration (up to 5 gs) and high speeds (up to 5.5 m/s), while composite polymer versions provide an economical choice for low noise, smooth motion, chemical environments, and light load applications.

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Maintenance-free linear guide systems withstand the harshest environmental conditions with ease

February 25, 2009 by  
Filed under Linear Guides

EAST PROVIDENCE, R.I. – DryLin® T from igus® Inc. is an excellent choice for dirty, dusty or wash down environments. DryLin T is a maintenance-free, adjustable, profile guide rail, which is dimensionally interchangeable with most traditional re-circulating ball guides and completely corrosion-resistant.
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It is comprised of a hard-anodized-aluminum T-shaped rail, a clear-anodized-aluminum adjustable carriage and igus’ iglide® J polymer material blend gliding elements, to form a lightweight unit. The iglide J glide inserts combine lubrication-free operation and low wear rates to make DryLin T a maintenance-free solution. They also are designed for easy adjustment of the clearance to the guide rail. DryLin T is resistant to dirt and dust and possesses high shock absorption capabilities.

Some other advantages of the DryLin T system include: 

  • a low rate of inertia for high accelerations and high speeds;
  • lower noise levels than metal-on-metal solutions;
  • the capacity to withstand high static loads in all directions for consistent performance under strenuous conditions; and
  • superior vibration dampening.
  • DryLin T can be used in a wide range of applications such as food, medical and clean rooms, as it requires no lubrication and due to its high shock absorption capabilities, is ideal for sensitive equipment such as semiconductors, water handling systems and test and measurement equipment. DryLin T also is well suited for the woodworking industry and can be employed on mounting vacuum grippers, sawmills, tool changers and wood chippers.

    www.igus.com