More and more, medical device manufacturers are replacing traditional components with smaller, lighter-weight options that have sufficient life and reliability for “life-critical” applications. One such example comes from manufacturers of ventilators, who are using voice coil actuators to control the valves that deliver air to a patient who’s unable to breathe on their own. Ventilators are […]
What are rail brakes and when should you use them?
The servo and stepper motors that drive linear motion systems often include a braking function, or, in the case of stepper motors, detent torque that helps prevent the motor (and, therefore, the load) from moving when powered off. But in some applications, a secondary brake is required — either to provide redundancy and meet safety requirements […]
Linear shaft motors see increased force capabilities thanks to advances in magnets
By Paul Denman • Applications engineer and business development • Nippon Pulse America Today most linear-motion designs execute their strokes with actuators based on stepper motors or brushless dc (BLDC) servo motors. Such designs have an inherent complexity due to the fact that the motors and its gearing and encoder must essentially hang off the […]
Linear guides, power transmission, actuators see unexpected applications
Our 2020 survey of the industry indicates an unabated trend towards more automation of previously static or manually tended systems. Key to these new offerings is installation simplicity for OEMs and end users of linear components for linear axes … as well as positioning stages and Cartesian robots. In fact, Cartesian robots (also called linear […]
How to reduce the effects of stiction (stick-slip) in linear guides
Unless you’re playing the violin, stiction, or stick-slip, is an unwanted condition caused by the difference between static and dynamic friction between the two surfaces. When stiction occurs in linear guides, it can lead to chattering (“jerky” motion), seized motion, fluctuating torque requirements, or a loss of accuracy in the form of overshooting. What causes stiction? […]
What are some alternatives to L10 bearing life?
If you work with linear ball or roller bearings, you’re familiar with the L10 bearing life equation, which states that bearing life is equal to the bearing’s rated dynamic load capacity, divided by the applied load, raised to a power of 3 (for ball elements) or 10/3 (for roller elements). Introduced in 1947 by Gustaf […]
XY2Z-theta motion system improves wafer inspection for the semiconductor industry
For more than fifty years, the Dutch linear-motion company PM has developed and produced precision linear and rotating bearings and slides. It focuses on applications requiring smoothness and stiffness from their linear bearings … and continues to expand its standard range of linear components. But customization is becoming the norm — and now, catalog products […]
What makes a linear guide suitable for high temperature use?
For most recirculating ball and roller linear guides, the allowable operating temperature range is -10° to 80° C, with some configurations rated up to 100° C for brief periods. But not all applications fall within this temperature range, and each component in the linear bearing assembly (housing, rail, balls, seals, etc.) has a different maximum […]
Electric actuators help reconfigure rooms in futuristic flexible residential construction
Traditional residential construction is fraught with inherent inefficiencies. Bedrooms are infrequently used during the day, while living rooms are unoccupied overnight. At a time when real-estate prices are climbing (especially in urban areas) the desire for single-purpose rooms inflates prices. Plus energy consumption is rising in many parts of the world … so the need […]
Electromagnetism basics for mechanical engineers
Electromagnetism — the relationship between electricity and magnetism — is the underlying principle for the operation of electric motors, as well as generators and transformers. And even though most of us aren’t designing motors (or generators or transformers) from scratch, it’s helpful to have a basic understanding of the concepts and laws that drive their operation. […]
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