How bearings fail—a closer look at brinelling
Last month, we looked at how wear contributes to bearing failure. This month we will examine indentations, sometimes referred to as brinelling. Just a reminder, there are a number of causes that contribute to failure, including:
–operating with a heavier loading than specified
–inadequate or unsuitable lubrication
–bearing balls or rollers installed too tightly, with insufficient internal bearing clearance.
Each of these contributors leaves known clues on the bearings or the races, so it is fairly easy to determine what happened. However, multiple contributors can be at play in each cause, so it’s useful to have an understanding of each contributor and each cause.
The primary types of damage are:
–Identations (or brinnelling)
–Electric current damage
Other forms of damage show up as flaking or cracks.
If a bearing develops indentations or dents, they are often labeled “brinell” marks, and are an indication of a bearing that was either improperly mounted during installation, one that is supporting an excessive load, or a bearing that is contaminated with debris. There are generally two types of brinelling: true and false. Each has a different cause.
True brinelling indicates that the load on the bearing is greater than the elastic limit of the ring or bearing material. It is one of the more common causes of bearing failure. According to some manufacturers, self-aligning ball bearings are susceptible to this issue.
False brinelling looks similar to true brinelling, but occurs through vibration, not necessarily excessive load. In transportation, vibration can cause rollering elements to move, leaving indentations along the raceways, which looks similar to the damage from excessive load. The application of a light thrust load from springs or rubber pads before a bearing is transported can prevent such damage.
During operation, vibration can squeeze out much of the lubricant between the rolling elements and the raceway, resulting in a surface finish that resembles brinell marks, but that will not permanently indent either contact surface. In some situations, you can increase the angle of bearing rotation to redirect the forces causing the vibration.
Once brinell marks develop, bearing vibration increases and will eventually affect the loads the bearing can handle as well as the speeds it can operate at until the bearing finally fails.
To prevent true brinelling during mounting, apply slow and even pressure to the right part of the bearing. Exert force against the ring being mounted, that is, apply the pressure against the inner ring. If you are mounting a bearing in a housing, apply pressure against the outer ring.
To prevent true brinelling that occurs as a result of excess load, specify a bearing with enough capacity to handle the desired load.
To prevent false brinelling, conduct regular maintenance checks and ensure sufficient lubrication.
A third cause of brinell marks occurs when foreign particles manage to make it into the bearings. These particles do not need much mass or hardness to damage the bearings because during operation, the rolling elements distribute them throughout the raceways. Proper maintenance and sufficient lubrication can help prevent this damage.
Most bearing manufacturers offer good information on brinelling, it causes and prevention. Some good resources include:
Garlock Bearings Inc
Pacamor Kubar Bearings