igus has developed a new lead screw configurator that allows users to quickly design their own lead screw and associated drawing without in-depth technical knowledge and CAD software. Designing a lead screw usually requires significant effort for the user, who is required to have technical drawing skills and access to a CAD program. The new […]
Motion Trends: Applications expand for versatile lead screws
Improvements in lead screw designs have meant screws that are increasingly competitive with other types of drive screws, including ball screws. For instance, lead screws can offer shorter lead times and better performance, all at a lower cost than other screw technologies. Quite a few lead screw manufacturers offer a range of anti-backlash options, superior […]
Motion Trends: Ball screws pack more load capacity
Continued developments in manufacturing and materials have improved ball screw performance, with the most recent generation of ball screws having greater load densities than ever before, leading to higher load capacities. High-load ball screws are being integrated into electromechanical linear actuator systems for use in applications with higher loads and more demanding environmental conditions. In […]
Application example: Ladders on construction machinery use actuators for better ergonomics
90% of small U.S. construction companies have safety programs, but only a third have programs to improve the ergonomics of workers’ environments. It’s too bad, because the risk of musculoskeletal disorders (MSDs) is especially high in construction workers. Plus annual wage and salary losses are estimated at $46 million for the U.S. private-construction sector. Workers […]
Electric actuators displace other motion options — including manual designs: A Motion Trends report
Today, electric actuators are easier than ever to specify and install. Value-add services from component suppliers as well as application-specific actuator product lines (especially for battery-powered designs in mobile equipment and consumer use) eliminate many integration tasks for OEMs and end users. These are trends supported in part by a movement Design World has tracked […]
Beam deflection equations for linear systems
When a linear guide, such as a round shaft or profiled rail, deflects or sags, the bearings that travel along the guide experience edge loading (a higher load concentrated at the ends of the bearing), which can cause rough, irregular movement, increased wear, and reduced bearing life. And when a linear guide is incorporated into […]
When should you lubricate a lead screw?
It’s expected that a ball screw, with metal-on-metal rolling contact between the balls and the raceways, will require periodic lubrication with either grease or oil. One of the advantages that lead screws have over ball screws is that they can often operate without lubrication — eliminating maintenance and the potential hazards that come with using […]
When is resolution important for linear systems?
Accuracy and repeatability are standard specifications that describe how a linear motion system behaves along its travel and how closely it reaches the intended position. Resolution, on the other hand, is less often included in performance data for linear motion systems, but it can be equally important as accuracy and repeatability in some applications. In […]
Ball screw preload: What you need to know
When a linear motion application requires high thrust force and rigidity along with good positioning accuracy, a preloaded ball screw assembly is often the best choice. Manufacturers offer ball screw preload amounts ranging from just 1 or 2 percent for applications where backlash would be detrimental, up to 10 percent or greater for applications that […]
Gallery: Rod style actuator variations and uses
Linear actuators can generally be classified as either slider style or rod style. With a slider style actuator, the motion is constrained to the limits of the housing length and the load is mounted to a slider or table. With a rod style actuator, motion is produced by a rod that extends and retracts from […]
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