Ball screws are often the drive mechanism of choice in applications that require high thrust forces with excellent positioning accuracy and repeatability. But one of the drawbacks of ball screw technology is that speed is inversely related to length — the longer the ball screw shaft, the more likely it is to whip, like a […]
FAQs + basics
What is a 7th axis (also known as an RTU) and when is it used?
Linear Cartesian and gantry robots are used extensively in automation, particularly for tasks such as pick and place and assembly. But for applications that require movements such as changing the orientation of a part or navigating around complex obstacles, the robot of choice is often the 6-axis articulated robot. Despite their dexterity, the reach of a […]
When does open-loop stepper control still make sense?
Stepper motors are inherently open-loop devices, able to make precise moves without feedback regarding motor position. But one of the drawbacks of using stepper motors in some applications is that if steps are lost (or gained), the system has no way to detect this. The resulting discrepancy between the actual position of the motor and […]
The benefits – and drawbacks – of linear motors for dynamic applications
Linear motors can achieve high acceleration rates and long travel lengths with good thrust forces and extremely high positioning accuracies, while other drive mechanisms, such as belts, screws, or rack and pinions, must sacrifice at least one of these requirements in order to achieve the others. This is why linear motors are the preferred choice for […]
What’s the difference between a vertical lift stage and a Z axis actuator?
In many applications that require vertical motion, a Z axis actuator is combined with one or two horizontal axes in a Cartesian or gantry-style arrangement. In these multi-axis configurations, the moved load is mounted to the Z axis via a bracket, creating a moment load that affects not only the Z axis, but also the horizontal […]
How is an LVDT similar to a resolver?
Both LVDTs (linear variable differential transformers) and resolvers are measuring devices that convert displacement into an electrical signal. As its name implies, an LVDT is used for linear measurement, while a resolver is used to measure rotary, or angular, displacement. In terms of construction and operation, the most significant similarity between an LVDT and a […]
Ultrasonic sensors for linear position and distance measuring
In nature, some animals — such as bats and dolphins — analyze the echo of a sound or call (a process known as echolocation) to navigate or to find prey. In industrial applications, ultrasonic sensors use the analysis of echos from ultrasonic waves to determine the presence, position, or distance of an object. Ultrasonic waves are […]
Three easy ways to specify application requirements for linear motion systems
The first step in any automation project is to clearly define the objective — what process are you trying to accomplish or what output are you trying to produce? Once the process or output is defined, it’s time to dig into the details of the application so you can choose the right components or systems […]
What are capacitive sensors and where are they used?
Linear position feedback devices — also referred to as linear encoders — typically measure travel distances ranging from a few dozen millimeters to several meters. But when a positioning system has a very short travel — a few millimeters or less — traditional linear encoders are often too bulky or don’t provide the required measuring resolution. […]
What factors contribute to air bearing stiffness?
According to the American Society of Mechanical Engineers (ASME), stiffness is: The capacity of a mechanical system to sustain external loads without excessive changes of its geometry (deformations). When we think of stiffness in traditional bearings with rolling elements, we’re typically considering the deflection of the carriage when a load is applied. For air bearings, […]
